Maintenance Best Practices Training / Assessments

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Maintenance Planning and Scheduling Best Practices

Want to increase Wrench-Time today in order to optimize asset reliability?

If so this training is for you or your staff. This class is offered publicly and privately depending on the clients needs and all courses can be modified to meet your needs.


Course Objectives

  

  • ·Identification to Work Order Close Out”
  •  Obtain the ability to Execute Proactive Maintenance Planning and Scheduling 
  • Define how “Known Best Maintenance and Reliability Practices” impacts the Planning and Scheduling processes 
  • Describe the objective, mission and attributes of Proactive Planning and Scheduling
  • Plan and Schedule through numerous “hands on” exercises 
  • Learn how to Measure an organization’s current Wrench-time
  • Define Methods to Optimize Maintenance Wrench-Time 
  • Create a Proactive Maintenance Planning and Scheduling  Workflow Model which impact Maintenance Wrench-time 
  • Create Leading and Lagging Dashboard for Planning and Scheduling Metrics 
  • Define how to transition from current state to a more Proactive Planning and Scheduling Process
  • Define how to measure and manage Maintenance Backlog 
  • Learn to implement and manage a Proactive Kitting Process
  • Gain first steps in how to Manage Change
  • Create a Master Plan, with timeline for Proactive Maintenance Planning and Scheduling Implementation / Optimization

….and much more


Maintenance and Reliability Best Practices Plus CMRP Exam

Does your organization required a Maintenance and Reliability Leader with confidence and tools to be successful now and in the future? 


If so this training is for you or your staff. This class is offered publicly and privately depending on the clients needs and all courses can be modified to meet your needs.


Course Objectives

  • Learn how the SMRP Body of Knowledge can be applied it to optimize asset reliability and maintainability
  • Identify how to use SMRP Metrics with their definitions and why this is critical to optimization of reliability
  • Create a Vision, Mission and Guiding Principles for your Maintenance Organization
  • Create a format in order to use the SMRP Metrics to optimize an organization's Maintenance KPIs to Optimize and Manage Equipment Reliability - Leading and Lagging KPIs
  • Learn what are "Known Maintenance and Reliability Best Practices"
  • Create Proactive Maintenance and Reliability Metrics in a group environment
  • Learn how to Identify Known Best Maintenance Repair Practices
  • Identify the difference between Reactive vs Proactive Maintenance Attributes
  • How to move from an organizations current state to a more proactive one
  • How to use SMRP Metrics to develop an organization into a more proactive state
  • How the SMRP Body of Knowledge is mapped to SMRP Metrics and why
  • Benefits of becoming a member of SMRP
  • How to develop a plan to implement Maintenance and Reliability Best Practices
  • How to create a Maintenance Strategy (PM/PdM)
  • The most effective approach to Maintenance Planning and Scheduling
  • Most effective method to create Maintenance/Reliability Master Plan
  • How to Manage Change
  • Failure Reporting, Analysis, and Corrective Action System
  • ISO 14224 and why it is critical to Proactive Maintenance

 ...and so much more


Best Maintenance Repair Practices (request only) plus CMRT - 3 days

  • SMRP Body of Knowledge and how it applies to optimization of asset reliability
  • SMRP Metrics and how to use them to manage asset health and reliability
  • Proactive Maintenance Workflow and why it is critical
  • Learn what is PM/PdM
  • Create a Workflow for Maintenance Planning and Scheduling
  • Identify the requirements for Work Execution
  • Learn what are Best Maintenance Repair Practices 
  • Requirements for Effective Maintenance Best Repair Practices
  • Why use Repeatable Procedures to mitigate failures
  • Preventive/Predictive Maintenance Best Practices
  • How manage and assess Maintenance Team's Skill Requirements
  • Safety First, Safety Always
  • Rotor Balancing 
  • Bearings
  • Chain Drives
  • Compressors
  • Control Valves
  • Conveyors 
  • Couplings
  • Dust Collectors
  • Fans, Blowers, and Fluidizers
  • Gears and Gearboxes
  • Hydraulic Components and Systems
  • Lubrication Best Practice
  • Machinery Installations
  • Mixers and Agitators 
  • Packing and Seals                                                      

  ...and so muchmore

Frequently asked questions

1. How to prepare for the CMRT Exam?

  • Join SMRP at www.smrp.org
  • Study Maintenance Best Practices by Ramesh Gulati and Rules of Thumb for Maintenance and Reliability Engineers by Keith Mobley and Ricky Smith by Elsevier Publishing
  • Study Best Maintenance Repair Practices ("Industrial Machinery Repair" by Ricky Smith and Keith Mobley - Elsevier Publishing)
  • Download CMRT /CTE Study Booklet at: https://www.smrp.org/Certification/CMRT-Certification

2.  How to Prepare for the CMRP Exam?

  • Join SMRP (www.smrp.org)
  • Study Maintenance Best Practices by Ramesh Gulati  on Amazon and Rules of Thumb for Maintenance and Reliability Engineers by Keith Mobley and Ricky Smith by Elsevier Publishing
  • Download CMRP Study Guide at: https://www.smrp.org/Certification/CMRP-Certification
  • Download and Study Definitions in "SMRP Best Practices"

3.  Where will one of classes be held near me?

  • Provide your name, country, and which classes you are interested to attend and send your request to : rsmith@worldclassmaintenance.org

Maintenance / Reliability Process Assessment with Master Plan

The objective of a Maintenance / Reliability Process Assessment is to objectively assess current state of an organization's Maintenance and Reliability Processes in order to:

  • Identify gaps in all processes related to Maintainability and Reliability with plant / site staff
  • Create a Master Plan with site staff to move from current state to a more proactive state thus reducing cost, increasing throughput, optimizing reliability and safety, optimization of stores and all processes related to Maintainability and Reliability
  • Create a short terms and long term plan to optimize maintainability and reliability at optimal cost
  • Identify the financial opportunity
  • Create a Master Plan using the Crawl-Walk-Methodology to achieve success
  • Typically the plan is structured over a 3-5 year period with the largest impact seen in the first year.